Specifications

Case Studies

 



High Quality Expanded Polystyrene (EPS) Engineered for Residential and Commercial Garage Door & Pedestrian Door Applications

Falcon Foam has been supplying the EPS insulation needs of the garage door industry for over 20 years. Over the years, we have worked hand in hand with the major garage door manufacturers as their needs, requirements and regulations have changed. This has kept our customers on the cutting edge of technology with the most cost effective and versatile insulation available.

Why even bother with insulating the garage door? A garage door opening is a very large hole in the garage. Using Falcon Foam EPS to insulate the door helps reduce the temperature and stabilize the outside air that enters this space. By doing so utility bills may decrease and the garage as a workshop will be more comfortable. An insulated door is also generally quieter and has a more attractive interior than an uninsulated door.


POLYSTYRENE IN GARAGE DOOR APPLICATIONS

HIPS Lamination (Garage Doors Only)
Falcon Foam Insulation is available with your choice of matte or textured High Impact Styrene (HIPS) laminated to the exposed surface.

Kerfing (Garage Doors Only)
Each panel can be kerfed for easier, faster installation. Kerf width and depth meet your specific requirements.

Multiple Ribbing
For multi-rib commercial doors, Falcon Foam EPS Insulation panels can be custom cut with a matching profile resulting in thicker insulation in the deeper areas of the door for maximum R Value.

Custom Profiling
Raised door panel applications benefit from Falcon Foam Insulation embossed and custom cut profiles, creating a tighter tolerance fit for your lamination process.

That 's Falcon Foam Insulation - The Underlying Quality
Beneath the beauty of today 's door design lies the true test of insulating performance - Falcon Foam Insulation. For over 30 years, Falcon Foam Insulation has proven its superior insulating qualities in a wide variety of residential and commercial door applications. Falcon Foam Insulation is manufactured under rigid quality control standards. Specially designed curing rooms yield an exceptionally high quality foam for critical applications. Falcon Foam Insulation is validated by Underwriters Laboratories and independent testing labs, assuring you of compliance with all code requirements.

Custom Designed to Your Specifications
Falcon Foam Insulation is the product of the most advanced CAD/CAM technology in the industry, including state-of-the-art computerized cutters. Our in-depth knowledge of commercial and residential door applications, together with our extensive production facilities, assure you of a precise, on-time insulation system.

Recyclable - Contains no CFC's or HCFC's
Neither Falcon Foam Insulation nor its manufacturing process emits CFC 's or HCFC 's into the atmosphere. What 's more, Falcon Foam Insulation may be recycled through EPS collection sites located throughout the country.


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FEATURES & BENEFITS

Recyclable - No CFC's or HCFC's

Superior laminating capabilities.

Kerfing for ease of installation in difficult configurations.

Custom routing and beveling for any door pan design.

After market insulating kits.

Cost effective embossing for a variety of designs.

Packaging flexibility to meet your needs.

Meet or exceed ASTM density, surface and dimensional tolerances.

Custom Solutions Available