Specifications
All Specs|This Product

Codes & Compliances

Warranty

Installation

Case Studies

 



Fluted Metal Deck Insulation
Specifically designed for Industrial and Commercial Building Roofing Materials.

PRO-FOIL™ is easily applied over an existing metal deck roof, fitting precisely on the fluted deck area and creating a level surface for membrane installation.

Greater Thermal Efficiency
Molded from 1.0# to 2.0# density EPS -considered the most economically efficient insulating material available- Pro-Foil Roofing Insulation provides the specified "R" value over the entire roof. Virtually unaffected by age or temperature cycling, Pro-Foil will continue to reduce energy cost for the life of the structure

Factory Cut to Exact Building Dimensions
All Pro-Foil Insulation boards are packed in easy to handle bags. Each project is cut to exact specifications. The system is designed to minimize field cutting, alterations and allows fast, efficient installation.

Field Service
A Falcon Foam representative is available to help you in your preliminary bidding stage, as well as during installation.

Lightweight, Efficient Re-Roofing
Because it increases thermal efficiency, Pro-Foil Insulation is a superior medium for re-roofing. Even when thicker panels are applied, Pro-Foil Roofing Insulation adds very little weight to the roof and does not require additional support. Its cost-effectiveness makes it an ideal choice for lowering energy cost and prolonging the life of the roof deck.

 FalconFoam Typical Physical Properties

 CODES & COMPLIANCES

When applied in accordance with code requirements, Falcon Foam Flat Roof Insulation meets or exceeds ASTM Specification C578 Types I, VIII, II, IX. Falcon Foam is third party, quality assurance inspected and is listed with ICBO ES No. 4059. Falcon Foam complies with HUD/FHA "Use of Materials Bulletin No. 71", as well as the requirements of BOCA, ICBO, and SBCCI. Falcon Foam Flat Roof Insulation is an approved component in U.L. Class A roof systems. Falcon Foam is a U.L. classified fire rated foam plastic up to 6" thick. (*flame spread less than 25, smoke development less than 450).

*Flame spread and smoke development ratings derived are not intended to reflect hazards under actual fire conditions. Falcon Foam Flat Roof Insulation contains a fire retardant to inhibit accidental ignition but must be considered combustible and may constitute a fire hazard if improperly used or installed. If required it must be separated from an internally occupied area by 1/2" gypsum board or equivalent. See I.C. listing for additional physical properties.


Spec this Product
 

 RECOMMENDED USES

Falcon Foam Flat Roof Insulation is EPS (molded expanded polystyrene) roof insulation suitable for use in single-ply membranes, modified bitumens, and conventional BUR roof systems either loose laid and ballasted, adhered or mechanically attached.
 

 WARRANTY

20 Year Limited Thermal Warranty

In response to valid concerns of building designers regarding thermal efficiency of various construction assemblies and the long-term insulating value of roof insulation, Falcon Foam (a division of Atlas Roofing Corporation) offers a 20-year, limited thermal warranty. The Falcon Foam EPS (Expanded Polystyrene) Limited Thermal Warranty places Falcon Foam EPS (Expanded Polystyrene) products above all others and supports the building owner, designer and contractor by backing up thermal performance. This warranty is available to the building owner at the time the building is completed and is transferable to any subsequent owner for the duration of the 20-year period.

Falcon Foam Warranty
 

 INSTALLATION

FalconFoam General Installation Instructions

The versatility of Falcon Foam Roof Insulation allows positive drainage control and efficient insulation in a wide variety of roof configurations. We’ll be happy to provide technical assistance in determining the best roof layout and answer any questions you may have.

 
Complete Instructions
 

 STORAGE

The EPS boards shall be ballasted and/or secured during storage and placement. The boards shall be covered with a light-colored opaque tarp if stored outdoors longer than two weeks. EPS shall not be exposed to hydrocarbons or petroleum based solvents such as gasoline, diesel fuel, concrete curing compound, coal tar pitch and asphalt/mastic compounds. EPS is combustible and shall not be exposed to flame or other ignition sources.


 
 SALES OFFICES

Byron Center, Michigan

Colors:

Perryville, Missouri

Colors:

Sales Offices

[TOP]



Features & Benefits

Outstanding Thermal Efficiency

Superior Moisture Resistance

Lightweight — for easier hoisting, handling and
installation

Environmental Compatibility — no HFCs or CHFCs and is recyclable

Available in a Variety of Panel Sizes and
Thicknesses